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Copper ore is primarily mined in Central and South America, the US and Canada, as well as Africa, Asia, Australia and to a lesser degree in Europe. Copper ores contain about 0.5-4 % copper and are already processed into a concentrate in the mine.
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These bubbles containing copper are skimmed and filtered to produce a fine damp powder called copper concentrate. This process upgrades the copper content from what was initially ore to a copper concentrate for smelting and refining. The rock left behind after recovery of copper is called tailings.
Copper ore is extracted form the earth, then converted into copper concentrate, which is then roasted, smelted and converted into refined copper. The resultant metal is widely used for its high electrical and heat conductivity; its malleability; its ability to form alloys with other metals; and its resistance to corrosion.
Depending on the type of copper bearing minerals in the ore and the treatment processes used, the concentrate can contain between 25 and 57% copper. The concentrate is then processed in a smelter. Smelters are operated at Mount Isa and Olympic Dam.
Jan 07, 2017· Evaluation of organic carbon separation from copper ore by pre . Aug 10, 2012 reagent. Keywords: flotation, carbonaceous matter, copper ore An increased organic carbon in the final flotation concentrate does not 2006 carbon pre-flotation was conducted in flotation machines, however, in order to
After this stage the enriched ore now contains about 25% copper by mass and is called copper concentrate. It is valuable enough to ship to other plants and other countries for processing. For example China, Germany and Japan are major copper producers that use concentrate from around the world.
The control of a milling operation is a problem in imponderables: from the moment that the ore drops into the mill scoop the process becomes continuous, and continuity ceases only when the products finally come to rest at the concentrate bins and on the tailing dams.
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The smelting and converting of copper sulfide concentrates result in a “blister” copper that contains 97 to 99 percent of the silver present in the original concentrate. Upon electrolytic refining of the copper, insoluble impurities, called slimes, gradually accumulate at the bottom of the refining tank.
Alibaba offers 16,087 copper ore products. About 12% of these are mine mill, 7% are copper ore, and 2% are other copper. A wide variety of copper ore options are available to you, such as non-concentrate, is concentrate.
The average grade of copper ores in the 21st century is below 0.6% copper, with a proportion of economic ore minerals (including copper) being less than 2% of the total volume of the ore rock. A key objective in the metallurgical treatment of any ore is the separation of ore minerals from gangue minerals within the rock.
The final product of the thickening stage is a combination of 30% copper and other metals; this copper concentrate is then sent to the smelter. At the smelter, high temperatures are used to further purify the ore in a series of smelting steps.
Through copper refining, unwanted material is progressively removed, and copper is concentrated at up to 99.99 percent purity, the standard for Grade A copper. The details of the copper-refining process depend on the type of minerals the copper is bound with.
It is found in ore deposits around the world. It is also the oldest metal known to man and was first discovered and used about 10,000 years ago. And as alloyed in bronze (copper-tin alloy) about 3000 BC, was the first engineering material known to man.
The copper ore usually contains a large amount of dirt, clay, and a variety of non-copper bearing minerals. The first step is to remove some of this waste material. This process is called concentrating and is usually done by the flotation method.
In the hydrometallurgical processes, the ore or concentrate is brought into close contact with a leach solution (frequently sulfuric acid) that dissolves the copper and leaves a residue of gangue (and frequently precious metals).